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NJP-3800C Industrial Size 1 Hard Capsule Filler

The NJP-3800C automatic capsule filling machine produced by our company is the innovative product of the third generation. It not only covers all the functions and effects of the domestic capsule filling machine of the same model, but also has four innovative technologies: a. structure of the machine base has been improved; b. turntable structure has been innovated; c. filling structure has been innovated; 4. Finished capsule outlet structure has been innovated; 5. Device to separate the powder and defective capsule has been innovated, three of which has been issued the utility model patent certificate by the national intellectual property administration, PRC. The technologies innovations have improved significantly the operation efficiency, achieving a capsule separating rate of 99.99% and a qualified rate of finished capsule of 99.8%. The new machine is easier to maintain and operate, being well received by customers at home and abroad.
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  • NJP-3800C


Product Overview

The NJP-3800C Industrial Capsule Filling Machine is a high-performance, third-generation automatic filling equipment designed for large-scale pharmaceutical and nutraceutical production. As a leading High-Speed Capsule Filler, it boasts a production capacity of 228,000pcs per hour, supporting capsule sizes 00#-5# and safety capsules A-E. Equipped with Siemens PLC, Schneider frequency converter, and German SEW motor, this Precision Capsule Filling Equipment ensures stable operation, accurate dosing, and compliance with GMP and ISO9001 standards. With innovative structural designs (patented technologies included) and a noise level <75DB(A), it is ideal for filling powder, granule, pellet, and tablet materials, meeting the demands of industrial-scale manufacturing.


3800C


Core Advantages

High-Speed Industrial Production Capacity

With 228,000pcs/hour output, the NJP-3800C Filling Machine significantly boosts production efficiency, reducing labor costs and meeting large-order demands for pharmaceutical and supplement manufacturers.

Superior Filling Precision

Achieves ±3% accuracy for Western medicine and ±4% for traditional Chinese medicine, ensuring consistent dosing and product quality. The high-precision cam splitter (with German Zeiss optical dividing head) guarantees stable performance at high speeds.

Multi-Material & Multi-Size Compatibility

This Multi-Functional Capsule Filler handles powder, granule, pellet, and tablet materials, supporting 00#-5# capsules and safety capsules A-E. It offers versatility for diverse product lines.

Premium Imported Components

Equipped with Siemens touch screen/PLC, Schneider electrical parts, German SEW main motor, and Taiwanese high-precision cam indexing boxes, ensuring durability and reliable long-term operation.

GMP-Compliant Design

Meets Pharmaceutical Automatic Capsule Filling Machine JB20025-2004 standards and GMP requirements, with sealed bearings, dust collection system, and easy-to-clean structure for contamination-free production.

Low Noise & Safe Operation

Operating at <75DB(A), the Low Noise Capsule Machine provides a comfortable working environment. It features safety gate control, mechanical failure alarm, and auto-shutdown for lack of capsules/powder, ensuring operator safety.

Easy Maintenance & Intelligence

The HMI touch screen offers production counting, data display, and printer connectivity (for batch/date printing). Sealed PTFE oil-free bearings eliminate the need for regular lubrication, reducing maintenance efforts.


Typical Uses

Large-Scale Pharmaceutical Manufacturing

Ideal for bulk production of prescription drugs, over-the-counter (OTC) medications, and generic pharmaceuticals, supporting high-volume, high-precision filling needs.

Perfect for filling vitamin powders, herbal granules, probiotic pellets, and protein supplements, catering to the booming health and wellness industry.

Nutraceutical & Functional Food Plants

Suitable for encapsulating functional food ingredients (e.g., plant extracts, minerals, amino acids) into hard capsules, meeting consumer demand for convenient dietary supplements.

With multi-material and multi-size compatibility, the Industrial Capsule Filler enables CMOs to serve diverse client needs, enhancing service flexibility and market competitiveness.


Model

NJP-3800C

Filling capacity

228000pcs per hour

Weight

2200Kg

Dimension

1500×1200×2200mm                           

Power supply

380/220V    50Hz

Total power

10.5KW

Segment bores

27 holes

Vacuum

120m3/h-0.04-0.08Mpa

Dust collector

24.5Kpa  210m3/h

Air compression

Air consumption 7m3/h    Pressure 7-8Kg

Water source

1000L/H  0.3-0.4Mpa

Operating noise

<75DB(A)

Filling percentage

Empty capsule 99.9%   filled   capsule 99.8%

Capsule size

00,0,1,2,3,4,5#, Safety capsule A-E

Filling accuracy

Western medicine ±3%  Chinese   medicine ±4%  

Suitable for

Powder, Granule, Pellet, Tablet.


List of main electrical accessories of NJP-3800C


Item

Specification  

Qty.

Brand  

Touch screen

6AV6/648-OCE11-3AX0

1

SIEMENS

PLC

6ES7/288-1ST20-0AA0

1

SIEMENS

AC contactor

3T42(3只)3T43(2只)

5

SIEMENS

Variable   frequency speed governor

ATV320U40N4C

1

Schneider, France

Thermal relay

3UA59

4

SIEMENS

Button

ZB2-BA3C

3

Schneider

Main motor

R57DRS100M4BES

1

Germany SEW

High Precision   Cam Indexing Box

RU-180DS-10

RU-140DS-6

2

Taiwan   safe

Vacuum pump   (water-sealing)

SK-2A

1

Shanghai   Yulong

Dust collector

XLJ-300

1

Made   by us

Linear bearing

LM12UU

56

SAMICK

Linear bearing

LM20UU

40

SAMICK

Linear bearing

LM25UU

16

SAMICK

Linear bearing

LM50UU

4

SAMICK

Engineering   plastic bearing

LIN-01-16

20

Germany   IGUS

Needle roller   bearing

CF6B

10

IKO

Needle roller   bearing

CF12B

2

IKO

Needle roller   bearing

CF16B

3

IKO

Needle roller   bearing

CF20B

2

IKO

Deep groove   ball bearing

6200

10

NSK


FAQ

What capsule sizes can the machine handle?

The NJP-3800C Filling Machine supports 00#-5# hard capsules and safety capsules A-E, covering most common capsule sizes for pharmaceutical and supplement use.

What materials can it fill?

It is compatible with powder, granule, pellet, and tablet materials, making it versatile for diverse product formulations.

Does the machine meet GMP standards?

Yes. It complies with GMP, ISO9001, and JB20025-2004 standards, ensuring compliance with global pharmaceutical production regulations.

How to ensure filling accuracy?

The machine uses a high-precision cam splitter (German Zeiss optical dividing head) and CNC-machined cams, achieving ±3% (Western medicine) and ±4% (Chinese medicine) accuracy.

What maintenance is required?

Sealed PTFE oil-free bearings and high-quality components reduce maintenance needs. Regular cleaning (facilitated by inching control) and routine electrical checks are recommended for long service life.


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