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NJP-3800C All-In 00 Medical Capsule Filler

The NJP-3800C automatic capsule filling machine produced by our company is the innovative product of the third generation.
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  • NJP-3800C


Product Overview

The NJP-3800C automatic capsule filling machine produced by our company is the innovative product of the third generation.

  • 228,000 pcs/h high filling capacity for large-scale production

  • 99.8% finished capsule qualified rate & 99.99% capsule separating rate

  • 5 innovative technologies with 3 national utility model patents

  • GMP, ISO 9001 & JB20025-2004 compliant for pharmaceutical safety

3800C 主机图片


Key Innovation & Differentiating Features

As the 3rd-generation innovative product of Tianhong Machinery, the NJP-3800C automatic capsule filling machine surpasses domestic counterparts with 5 core structural innovations, 3 of which have obtained national utility model patents:

Optimized machine base structure for enhanced stability during high-speed operation

Innovative turntable design to improve capsule handling accuracy

Upgraded filling structure for precise dosage control of different materials

Improved finished capsule outlet structure to reduce defective rate

Patented device for separating powder and defective capsules

User-Friendly & Safety Advantages:

Automatic capsule opening and locking system for safe and convenient operation

Inching control system to facilitate cleaning, upper and lower die loading/unloading

Gate control and mechanical failure security systems with automatic alarm and shutdown functions

Automatic alarm when lacking empty capsules or raw materials, avoiding production waste

Multi-functional HMI with production counting and display functions; compatible with printers for batch number, production date and quantity printing

Advanced Sealing & Lubrication Solutions:

Double-layer sealing rings for capsule absorbing, pushing, locking and rejecting shafts: NBR sealing prevents lubricant leakage, imported SIL sealing rings block powder from entering bearings, solving shaft jamming issues

PTFE oil-free bearings for the two horizontal shafts of fully enclosed high-precision turntable, with imported SIL sealing rings; no need for permanent lubrication and maintenance, ensuring long-term running accuracy.


Detailed Technical Specifications

Parameter

Specification

Model

NJP-3800C

Filling Capacity

228,000 pcs per hour

Machine Weight

2200 Kg

Overall Dimension

1500×1200×2200 mm

Power Supply

380/220V 50Hz

Total Power

10.5 KW

Segment Bores

27 holes

Vacuum

120 m³/h - 0.04-0.08 Mpa

Dust Collector

24.5 Kpa, 210 m³/h

Air Compression

7 m³/h consumption, 7-8 Kg pressure

Water Source

1000 L/H, 0.3-0.4 Mpa

Operating Noise

<75 DB(A)

Filling Percentage

99.9% for empty capsules; 99.8% for filled capsules

Applicable Capsule Sizes

00, 0, 1, 2, 3, 4, 5#, Safety capsule A-E

Filling Accuracy

Western medicine ±3%; Chinese medicine ±4%

Suitable Materials

Powder, Granule, Pellet, Tablet


Core Electrical Accessories List

Equipped with premium branded components to ensure stable and durable performance, the NJP-3800C’s key accessories include:

Item

Specification

Quantity

Brand

Touch Screen

6AV6/648-OCE11-3AX0

1

SIEMENS

PLC

6ES7/288-1ST20-0AA0

1

SIEMENS

AC Contactor

3T42 (3 pcs), 3T43 (2 pcs)

5

SIEMENS

Variable Frequency Speed Governor

ATV320U40N4C

1

Schneider (France)

Thermal Relay

3UA59

4

SIEMENS

Button

ZB2-BA3C

3

Schneider

Main Motor

R57DRS100M4BES

1

SEW (Germany)

High Precision Cam Indexing Box

RU-180DS-10, RU-140DS-6

2

Taiwan Safe

Water-Sealing Vacuum Pump

SK-2A

1

Shanghai Yulong

Dust Collector

XLJ-300

1

Tianhong Machinery (Self-developed)

Linear Bearing

LM12UU, LM20UU, LM25UU, LM50UU

56, 40, 16, 4

SAMICK

Engineering Plastic Bearing

LIN-01-16

20

IGUS (Germany)

Needle Roller Bearing

CF6B, CF12B, CF16B, CF20B

10, 2, 3, 2

IKO

Deep Groove Ball Bearing

6200

10

NSK


Quality Certifications & Warranty Guarantee

We provide a comprehensive quality guarantee for every NJP-3800C automatic capsule filling machine:

Complies with JB20025-2004 Pharmaceutical Automatic Capsule Filling Machine industry standards and strictly follows Tianhong’s internal quality control system

Passed inspection by Zhejiang Packaging Machinery Product Quality Inspection Center, meeting all qualification requirements

Fully compliant with ISO 9001 International Quality Certification System and GMP certification for pharmaceutical production

Produced in Tianhong’s standardized workshop, passes FAT acceptance check, and meets all user requirement specification (URS) standards


Application Scenarios & Material Compatibility

The NJP-3800C high-precision capsule filling machine is widely applicable to various industries requiring capsule filling, including:

Pharmaceutical Industry: Filling western medicine powder/granule, Chinese medicine extract granule and pellet

Healthcare Product Industry: Filling vitamin, probiotic and dietary supplement pellets

Veterinary Medicine Industry: Filling animal medicine powder and granules

It supports multiple capsule sizes (00 to 5#, safety capsule A-E) and achieves high filling accuracy for different material types, perfectly meeting the production needs of large and medium-sized pharmaceutical factories.


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