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Our High Precision Liquid Capsule Filling Machine is designed for your needs in efficiently and accurately filling liquid formulations, such as solutions, suspensions, and microemulsions. With a production capacity of 18,000 tablets per hour, you can rely on it for fast, precise, and uniform filling, perfect for your pharmaceutical or nutraceutical production. What sets our machine apart is its high precision—the 6-hole mold design ensures consistent filling and minimizes errors. You can use it for gelatin and plant-based capsules ranging from size 00 to 4#, accommodating various production requirements. The machine operates optimally in environments with a temperature of 20°C and humidity levels between 40%-55%, ensuring the stability of your liquid formulations. With a total power of 9KW and low compressed air requirements (0.6 MPa), it's built for efficiency. Weighing 2300 kg and measuring 3800x900x1900 mm, this machine is both sturdy and space-efficient, making it the perfect choice for your high-precision liquid capsule filling needs.
Model | NJYF-300C |
Production capacity | 18,000 tablets / hour |
Sealable capsule filling | Solution, suspension, microemulsion |
Mold hole number | 6 holes |
Applicable capsule | 00-4# gelatin, plant capsule |
Environmental requirements | Room temperature around 20C, humidity 40% -55% |
voltage | Three-phase 380V/220V 50Hz |
Total power | 9KW |
Compressed air | 0.6Mpa |
Total weight | 2300KG |
Dimensions | 3800*900*1900MM (length × width × height) |
Precise Filling Accuracy: The advanced liquid filling system consistently achieves minimal variance in fill volumes, ensuring uniform capsule content and enhancing product consistency for various formulations.
Enhanced Process Control: Improved design of the filling and sealing mechanisms provides superior operational control and simplifies sanitation procedures, leading to more efficient and hygienic production cycles.
Integrated Alarm System: An intelligent alarm system promptly notifies operators of any shortages in capsules or liquid, proactively preventing production interruptions and minimizing material waste during operation.
Premium Material Construction: All contact parts are constructed from food-grade stainless steel, guaranteeing product purity and meeting stringent hygiene standards for pharmaceutical and nutraceutical applications.
User-Friendly Operation: This machine offers straightforward operation and stable, high-efficiency performance, which significantly boosts overall production output and consistently improves the quality of the filled capsules.
Our capsule lead-in mechanism guides each capsule precisely. It automatically aligns them and uses an optical fiber to detect their position on the plate. This system also controls the machine's speed based on capsule levels, ensuring smooth synchronization.
The sealing glue station uses a servo motor for precise control. It has a sealed glue tank to prevent evaporation, and you can adjust the temperature for optimal sealing. We use double-track wheels for a secondary glue application, enhancing the seal.
After sealing, capsules move to the drying system. They hang in free hanging molds, staying face-up for even drying. These molds are easy to disassemble for quick changes or cleaning, saving you time.
Once dry, the molds clamp and rotate 360 degrees, ejecting finished capsules into a bin. Six air pipes in the system prevent any capsules from sticking, ensuring a complete discharge every time.
Our machine excels in the pharmaceutical sector. You can precisely fill hard capsules with a variety of liquid formulations, including solutions, suspensions, microemulsions, and even hot melts. This high precision ensures accurate dosing, which is critical for drug efficacy and patient safety. The system also provides airtight sealing, enhancing the stability and shelf-life of sensitive medications. This level of accuracy is perfect for specialized drug delivery systems that demand exact dosages and sealed environments.
For the nutraceutical and health supplement industries, our equipment allows you to encapsulate liquid supplements, vitamins, or other active ingredients with confidence. Our machine's precision ensures consistent and accurate dosages for each capsule, which is vital for product effectiveness and consumer trust. This accuracy makes it ideal for high-potency ingredients where even small variations could impact the desired health benefits.
The cosmetic industry also benefits greatly from our technology. You can use it to precisely fill hard capsules with serums, oils, or other liquid cosmetic formulations. The machine's high precision ensures uniform product consistency and exact fill volumes, which is crucial for maintaining product quality and brand reputation in premium cosmetic lines. This capability is especially useful for single-dose applications where precise amounts of active ingredients are key.
In biotech and research, our machine is an invaluable tool. It enables the development of innovative drug delivery systems by allowing you to work with precise liquid dosages in a sealed format. Our machine's high accuracy supports experimental formulations and new product development, where even minute variations in liquid volume can significantly impact research outcomes. This makes it perfect for studies requiring highly controlled and reproducible encapsulation processes.